ESIESSENTIAL SHIPYARD INDUSTRIESLiFePO4 Consultant 1 · Essential Shipyard University
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LiFePO4 Consultant 1 — the lithium conversion sales program

The full sales program: usable energy and weight, the safe-lithium story, a lithium-only system on Epoch · Egis XD · Victron · Wakespeed, bank strategy and simplification, the start capacitor, and an install to ABYC E-13-2025. Twelve chapters, each a lesson with the pitch and a check.

12Chapters
E-13To standard
1Certificate

Before you start

How this course works

A full sales program for the lithium conversion: the customer pitch, the safety story, the system (Epoch · Egis XD · Victron · Wakespeed), bank strategy, the install standard, and the estimate. Each chapter is a lesson with the actual pitch line and a check; an in-depth final exam unlocks your certificate. Brand specifics marked "⚑ Verify" must be confirmed against the manufacturer before quoting as fact.

🔋Usable energy

Double the real capacity, far smaller, far lighter.

🛡️The safe lithium

LiFePO4 — not the chemistry that makes the news.

🧠One system

Epoch · Egis XD · Victron · Wakespeed, to ABYC E-13-2025.

Chapter 1

🔋Why Lithium

The customer asks why they'd spend more than a basic lead-acid swap.

What you will be able to do
  • Make the core LiFePO4 case in plain language
  • Translate amp-hours into usable energy, weight and space
  • Frame lead-acid as the old technology it is

Lead-acid is old technology — especially as a house or start bank. LiFePO4 wins on the things a boater actually feels every weekend. We don't sell chemistry; we sell usable energy, weight, space, and years of not thinking about it.

1Usable energy is the headline

With lead-acid you only get to use about 50% of the rated capacity before you start shortening its life. With LiFePO4 you use roughly 80–100%. So a 100 Ah lithium bank does the work of a ~200 Ah lead bank — same real energy, far less battery.

2Weight and space

A 100 Ah LiFePO4 weighs about a third of an equivalent AGM (~26 lb vs ~65 lb), and because you need far fewer amp-hours of rated capacity, the physical battery box ends up far smaller — not just half. On a boat, that weight and space back is real.

3Life, voltage, maintenance
4Charges far faster — and why

This is one of the biggest real-world wins. Lead-acid forces a slow finish: as it nears full it can only accept a trickle, so the last 20–30% drags out through hours of absorption. LiFePO4 has very low internal resistance and accepts a high charge current almost all the way to full — no long taper. With a properly sized charger or alternator it refills in a fraction of the time, which means far less generator and engine run-time just to top the bank up.

The pitch"A 100 amp-hour lithium gives you about what a 200 amp-hour lead bank does — at a third of the weight and a far smaller box — and it recharges in a fraction of the time, so you burn far less generator and engine time topping it up."

Source: RELiON / industry comparisons.

✓Quick check

Chapter 2

🛡️Why LiFePO4 — Not Other Lithium

"Isn't lithium the stuff that catches fire?"

What you will be able to do
  • Distinguish LiFePO4 from NMC and other lithium chemistries
  • Explain why iron-phosphate is stable in plain terms
  • Turn the fire fear into a confidence point

The fires people see in the news are almost always NMC and other high-energy lithium chemistries — phones, e-bikes, EVs. We use LiFePO4 (lithium iron phosphate), which is a fundamentally more stable chemistry. Knowing the difference turns a fear into a selling point.

1The chemistry, simply

In LiFePO4, the oxygen is locked into a very strong iron-phosphate structure. Even fully charged, that cage stays put and doesn't release oxygen — and oxygen is what feeds a battery fire. NMC uses a layered oxide that can release oxygen when it overheats, which is what makes it burn.

2The numbers that matter
The pitch"The lithium that makes the news is a different chemistry. We use lithium iron phosphate — it's the stable one; it doesn't release oxygen, so it doesn't feed a fire. That's the whole reason it took over boats."

Sources: LFP vs NMC safety · pv-magazine.

✓Quick check

Chapter 3

🚫Lithium-Only — No Lead-Acid Aboard, Ever

The customer wants to 'keep the old start battery too.'

What you will be able to do
  • State the rule: we never leave a lead-acid battery on the boat
  • Explain why a mixed system destroys batteries and starts fires
  • Show how we still guarantee starting without any lead

This is a hard rule, not a preference: we never keep a lead-acid battery aboard. Leaving lead in the boat alongside lithium is the single most common way to destroy a battery and start a boat fire. We build the entire system as one lithium system — and we can still guarantee the boat cranks every time.

1Why a lead battery aboard is dangerous
2We don't need lead to start the engine

The old reason to keep a lead start battery — cranking — is solved without it. Epoch's dual-purpose batteries carry the CCA to crank the engine directly, and on larger engines we add a Kold Ban KBI capacitor (Chapter 9) for a guaranteed, surge-proof start. So there is simply no reason to keep lead aboard — and every reason not to.

The pitch"We don't leave any lead-acid on the boat — a lead battery sitting next to lithium is the number-one way to wreck a battery and start a fire. Your Epoch has the cranking power built in, and on a bigger engine we add a start capacitor, so you get a clean all-lithium system that turns over every time."

✓Quick check

Chapter 4

🧭Bank Strategy & Simplification

Every boat's electrical layout is a little different.

What you will be able to do
  • Map the banks a boat actually has
  • Avoid assuming a thruster bank
  • Sell bank simplification as a lithium advantage

Don't assume any one layout. A boat may or may not have a thruster bank, and many boats carry several banks — house, start, thruster, windlass, genset, even a dedicated electronics bank. Start by finding out what's actually there.

1The banks to ask about
2Simplification is a selling point

One of lithium's quiet advantages: with the right batteries and smart switching, we can often simplify the bank layout — fewer, better-managed banks instead of a tangle of half-dead lead batteries doing different jobs. Less weight, less maintenance, less to go wrong.

The pitch"Right now you've got several batteries doing different jobs, all aging at different rates. We can usually simplify that into a clean lithium system that does more with less."

✓Quick check

Chapter 5

⭐Epoch — Our Battery

The customer asks 'which battery do you use, and why that one?'

What you will be able to do
  • Present Epoch as a purpose-built, certified marine LiFePO4
  • Sell the Bluetooth app: cell-level voltage and amp-hours used
  • Tie cranking power, self-heating, BMS and the 11-year warranty to value

We install Epoch — a battery engineered for marine use, not a generic drop-in. It's ABYC, NMEA and NMMA certified, and it brings the cranking power, cold-weather charging, and phone-based monitoring a real marine system needs. Know it cold — it's the centerpiece of the proposal.

1Purpose-built marine LiFePO4
2Cranking power built in — the dual-purpose line

Epoch's Pro Series dual-purpose batteries deliver real cold-cranking amps — the 12V 120Ah is rated 1100 CCA (800 A for 10 seconds), enough to start outboards up to ~250 hp — while still serving as deep-cycle house power. This is exactly why we never keep a lead start battery: the Epoch cranks the engine itself.

3The Bluetooth app — see inside the battery

This is one of the most tangible selling points in the whole pitch — hand the customer their phone and let them watch their own battery. The Epoch app connects over Bluetooth and shows, in real time:

No lead-acid battery can tell you any of that. Showing a customer their own cell voltages and amp-hours used on a phone makes the technology real — and makes the price make sense.

4Self-heating for cold-weather charging

LiFePO4 must not be charged below freezing. Epoch's self-heating models warm the cells automatically so the bank can accept a charge in the cold — important in the Pacific Northwest — without the owner ever thinking about it.

5The 11-year warranty

Epoch backs each LiFePO4 battery with an 11-year limited warranty against defects in materials and workmanship — a major part of the value story versus a cheap lead swap.

The pitch"Epoch is built for boats — certified, with the cranking power, the cold-weather heating, and a Bluetooth app that shows your true charge, your amp-hours used, even every cell's voltage right on your phone. And it's backed by an 11-year warranty. A bargain lead battery gives you none of that, and you're buying it again in two or three seasons."

Sources: Epoch 11-Year Warranty · Epoch Pro Series (CCA) · Epoch BMS.

✓Quick check

Chapter 6

🔌Egis XD — Distribution & MFD Integration

How the power is switched, protected, and controlled.

What you will be able to do
  • Explain what the Egis XD series does
  • Sell MFD integration and reduced wiring
  • Connect it to bank simplification

We pair the batteries with Egis power management — increasingly the XD series, which puts battery switching and charge management right on the boat's electronics network.

1What the XD series does

The XD series are high-amp remote battery switches and charge-management relays that are controllable over NMEA 2000 — the first to build N2K directly into a battery switch. They can be operated by knobs at the unit or from the network, and they report switch status, manual-override engagement, and the voltage of every connected battery back to the system.

2MFD integration — the selling point

Because it's on NMEA 2000, the customer can switch and monitor their batteries right from their chartplotter / MFD — the same screen they already use for navigation. And because it rides the existing N2K backbone, it replaces a bundle of heavy analog control wires, which means a cleaner install and lower cost.

The pitch"Your battery switching lives on your chartplotter — turn banks on and off and watch every battery's voltage from the same screen you navigate with. Fewer wires, cleaner system, and it costs less than the old way."

Source: Panbo — Egis XD · Egis Mobile Electric.

⚑ Verify: Confirm the specific XD models, amp ratings and N2K PGNs you spec against Egis documentation.

✓Quick check

Chapter 7

🧠Victron — The Brains & Long-Term Support

Tying the system together and proving it'll be supported for years.

What you will be able to do
  • Explain the core Victron components in plain terms
  • Sell remote monitoring and Bluetooth
  • Use Victron's longevity as a trust point

We build the control and monitoring layer on Victron — a mature, deeply supported ecosystem. That long-term support matters: a lithium system is a 10-year investment, and Victron keeps its products updated and serviceable for the long haul.

1The core pieces
2Bluetooth, VE.Smart & remote monitoring
The pitch"Victron is the brain and the dashboard — you watch your true state of charge on a phone, the system coordinates its own charging, and you can check on the boat from your couch. And it's an ecosystem that's still supported a decade from now."

Source: Victron — Cerbo GX.

⚑ Verify: Confirm the exact Victron models and firmware you standardize on (Cerbo GX, MultiPlus II sizing, BMV-712 vs SmartShunt).

✓Quick check

Chapter 8

⚡The Alternator Check — Externally Regulated

Will the engine charge the new bank safely?

What you will be able to do
  • Explain why lithium needs external regulation
  • Check the existing alternator
  • Record engine data for sizing

Lithium changes how the engine charges. A standard internally-regulated alternator isn't safe on a lithium bank — if the BMS disconnects mid-charge, the alternator can spike and damage itself and the electronics.

1External regulation

We fit an externally regulated alternator setup. Default is the Wakespeed WS500; the Balmar MC-618 is the alternate (you'll choose in the estimator). The external regulator controls charge current and watches alternator temperature so it charges hard but safely.

2Always check & record

Check whether the boat's alternator is already externally regulated. Either way, record the engine data — make, model, and alternator output — so the charging system is sized correctly.

The pitch"Lithium will take everything the alternator can give. We add a smart external regulator that protects the alternator and charges the bank safely — so you actually get the fast engine charging lithium is capable of."

✓Quick check

Chapter 9

🔑Start & the KBI Capacitor

Making sure a lithium boat always cranks.

What you will be able to do
  • Confirm cranking requirements
  • Explain why a start capacitor is bid on big engines
  • Describe what the KBI does in plain terms

Lithium banks can deliver big current, but the BMS protects itself by limiting a sudden surge — and a big engine's starter pulls exactly that kind of surge. On larger engines we bid a Kold Ban KBI capacitor so the boat always cranks.

1What the KBI does

It's a supercapacitor that stores a burst of energy and delivers a strong, clean shot to the starter — like a fresh battery, every time — then recharges itself from the house bank in about 30 seconds. Crucially for lithium, it absorbs the big inrush of cranking so the BMS doesn't trip and shut down at the worst moment.

2When and what to capture

We bid the KBI on engines over 150 hp, and we always confirm the engine's CCA (cold-cranking amps) requirement so the start side is sized right.

The pitch"On a big engine we add a start capacitor — it banks a burst of power so it cranks strong every single time, and it keeps the lithium's safety system from tripping during the start. You never get caught not turning over."

Source: Kold-Ban / KBi.

⚑ Verify: Confirm the KBI model, sizing and the 150 hp threshold against Kold Ban documentation.

✓Quick check

Chapter 10

☀️Solar & Charge Sources

Customers who anchor out want power without the engine.

What you will be able to do
  • Position solar as a natural lithium add
  • Name the charge sources a lithium system accepts

Lithium pairs beautifully with solar — it accepts charge efficiently and holds it without the losses lead-acid suffers. For anyone who anchors out, solar is an easy, popular add to the proposal.

1The charge sources

A well-built lithium system takes charge from several places: shore power (through the MultiPlus II), the engine (through the externally regulated alternator), and solar (through an MPPT controller). Victron ties them together so they cooperate.

The pitch"Add solar and you can sit on the hook for days without running the engine — lithium soaks up the sun and holds it, and Victron blends shore, engine and solar charging automatically."

✓Quick check

Chapter 11

📐To Standard — ABYC E-13-2025 & E-11

Why our install is safe, to code, and worth it.

What you will be able to do
  • Sell 'installed to standard' as peace of mind
  • Explain the two-cable / M8 approach
  • Know where fusing and wire fit at a sales level

Everything goes in to the marine standards. That's not box-ticking — it's the difference between a system an insurer and surveyor respect and a science project.

1The standards
2Two cables per battery

LiFePO4 terminals are generally M8. We run two cables per battery rather than stacking four — it keeps the connection clean and avoids unnecessary draw and imbalance between cells. (The technician course covers the full fusing and wire-run detail.)

The pitch"It all goes in to ABYC E-13-2025 and E-11 — proper BMS, proper fusing, proper wire. You're getting a system built to the marine standard, which matters to your surveyor and your insurer."

Source: ABYC E-13-2025 (Panbo).

✓Quick check

Chapter 12

🧮The Estimate — LiFePO4 Sales Estimator

Turning the conversation into a clean, visual proposal.

What you will be able to do
  • Use the estimator to build a complete proposal
  • Show the usable-energy gain visually

Use the LiFePO4 Sales Estimator. Pick the boat (it auto-populates known specs for common models), capture the engine and CCA, the banks the boat actually has, solar, and the alternator regulator — and it graphs the usable-energy gain (their current bank vs the proposed lithium bank). Then send it to the customer.

Why the graph closesCustomers feel usable energy when they see it — the bar showing far more real capacity in a smaller, lighter package does the selling for you.
⚑ Verify: The estimator tool is a separate build — link it here once published.

✓Quick check

Final certification

🎓Final exam

A short check ran at the end of each chapter. Pass this final at 80% to unlock your certificate.

🎓LiFePO4 Consultant 1 — Final Exam

ESSENTIAL SHIPYARD UNIVERSITY
Certificate of Completion
This certifies that
has successfully completed LiFePO4 Consultant 1 — lithium conversion consulting — and passed the final examination to the ESI standard.
Jason Knott
President
Essential Shipyard Industries
★CERTIFIED
Date Issued
Essential Shipyard University