ESIESSENTIAL SHIPYARD INDUSTRIESElectrical Tech 2 · Essential Shipyard University
ESI
Essential Shipyard University

Electrical Tech 2 — AC/DC Systems

The complete DC & AC system on a new 40′ boat, in the Victron ecosystem — the AC/DC interface. Shore power & isolation, the MultiPlus-II, PowerControl/PowerAssist, AC & DC distribution (Lynx, SmartShunt, Class-T), MPPT & Orion charging, the Cerbo GX & VRM, and a light NMEA 2000 integration. Built on the required Victron Academy modules and ABYC.

12Chapters
Victronecosystem
1Certificate

Before you start

How this course works

Electrical Tech 2 builds the complete DC & AC system on a new 40′ vessel, entirely in the Victron ecosystem, focused on the AC/DC interface: shore power, the MultiPlus, PowerControl/PowerAssist, AC & DC distribution, charge sources, the Cerbo GX brain, and a light NMEA 2000 integration to the chartplotter. It assumes Marine Electrical 1 and the required Victron Online Training modules (free & certificated on Victron Professional). A final exam unlocks your ESI certificate.

🎓Stand on Victron

Complete the Victron Academy modules; this is the ESI marine layer on top.

🔄The AC/DC interface

The MultiPlus is the heart — shore, transfer, charge, invert, PowerAssist.

🛰️NMEA, lightly

Bridge the Victron data onto N2K and the MFD via the Cerbo GX.

Chapter 1

🎓Scope & the Victron Academy Prerequisites

Tech 1 was the fundamentals. Tech 2 is the whole Victron system.

What you will be able to do
  • Know what this course covers and assumes
  • Complete the required Victron Online Training modules
  • Work the Victron way, to ABYC

Marine Electrical 1 gave you the fundamentals — volts/amps, wire, fusing, the LiFePO4 bank. Electrical Tech 2 builds the complete DC & AC system on a new 40′ vessel, entirely in the Victron ecosystem, with the focus on the AC/DC interface: shore power, the MultiPlus, charging, distribution, and the GX brain.

1Stand on the Victron training

ESI is a Victron-standard shop, and you don't learn Victron from us alone — you learn it from Victron. Their Online Training is free, self-paced, and certificated (each module has an exam and a Certificate of Completion) on the Victron Professional portal. Complete the required modules before or alongside this course — this course is the ESI marine wrapper around that training, not a replacement for it.

▶ Victron AcademyRequired Victron Online Training modules (Victron Professional → Online training): Introduction; Inverter/chargers — “MultiPlus, how it works”; MPPT solar chargers; Batteries & battery sizing; GX devices & VRM; VictronConnect / VE.Configure & Assistants (programming); System design; Lithium / ESS; Fault finding. Bring your Certificates of Completion to your ESI sign-off.
ESI ruleHold your Victron Online Training certificates (at minimum MultiPlus, MPPT, GX/VRM, Batteries, programming/Assistants) before you commission a Victron system unsupervised. ESI verifies them.

Victron Online Training is free, self-paced and certificated via the Victron Professional portal; module topics per victronenergy.com/information/training.

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Chapter 2

🗺️The Victron System on a 40′ Boat

One picture: where AC meets DC.

What you will be able to do
  • Read the Victron one-line for a 40′ boat
  • Name every block and what it does
  • See the AC/DC interface at the center

Before any wire, learn the one-line. Everything hangs off two buses — an AC bus and a DC bus — bridged by the MultiPlus.

1The blocks
BlockRole
Shore / genset (AC in)The outside AC source — through isolation & protection into the Multi.
MultiPlus-IIThe inverter/charger — the AC/DC bridge. Charges the bank from AC; inverts DC→AC for loads; built-in transfer switch.
AC distributionAC-out 1 (always, incl. on battery) and AC-out 2 (only with shore/gen) to the AC panel.
LiFePO4 bankThe DC store (from Marine Electrical 1) — Epoch, lithium-only.
Lynx distributor / busbarThe DC power hub — bank, Multi, chargers and loads all land here, fused.
SmartShuntThe battery monitor — true state-of-charge, current, history.
MPPT & Orion DC-DCDC charge sources: solar (MPPT) and engine/start battery (Orion-Tr/XS DC-DC).
Cerbo GX + GX Touch / VRMThe brain & display — ties it together, shows it, and reports remotely.
Why it mattersDraw this one-line first, for the actual boat. If you can't draw where AC meets DC and where every charge source lands, you're not ready to wire it.
▶ Victron AcademyThis whole picture is the “System design” and “MultiPlus — how it works” Victron modules in marine form.
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Photo to addESI one-line: shore→Multi→AC panel; bank→Lynx→Multi/MPPT/Orion/loads; Cerbo GX + VRM.

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Chapter 3

🔌Shore Power In — the AC Source Side

Get AC aboard safely before it ever reaches the Multi.

What you will be able to do
  • Bring shore power aboard to ABYC
  • Protect against shock and galvanic corrosion
  • Land AC-in on the Multi correctly

The AC story starts at the dock. Before the MultiPlus ever sees it, shore power passes through protection and isolation.

1The shore-in chain
  1. Shore cord & inlet rated for the current (30 A / 50 A etc.); correct polarity.
  2. Galvanic isolation — a galvanic isolator or, better on bigger boats, an isolation transformer — to stop stray DC/galvanic current corroding your underwater metals through the shore ground.
  3. Main shore breaker + ELCI (Equipment Leakage Circuit Interrupter, 30 mA) for shock protection.
  4. Then AC-in to the MultiPlus.
⚓ ABYC alertAC systems follow ABYC E-11-2025 (AC & DC): shore power needs an ELCI, correct conductor sizing/over-current, and galvanic isolation. AC and DC grounding done right is a life-safety and corrosion matter.
Safety — non-negotiableAC aboard can kill. Never energize a shore connection you haven't checked for polarity and protection; the ELCI and galvanic isolation are not optional.
▶ Victron AcademyShore/AC source handling is covered in the Victron inverter/charger module — here we add the marine shore-protection chain.

ABYC E-11-2025 (AC & DC on boats); galvanic isolator / isolation transformer & ELCI marine practice; Victron MultiPlus-II AC-in.

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Photo to addESI photo: shore inlet → galvanic isolator/iso-transformer → ELCI main → AC-in to the Multi.

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Chapter 4

🔄The MultiPlus-II — the AC/DC Interface

The single most important box on the boat.

What you will be able to do
  • Explain what the MultiPlus does
  • Trace AC-in, transfer, charge and invert
  • Land it correctly

The MultiPlus-II is an inverter + charger + transfer switch in one. It is the AC/DC interface.

1What it does
2Landing it
ESI ruleThe Multi is the heart: AC-in protected, AC-out split critical/non-critical, DC on a Class-T-fused Lynx busbar, VE.Bus to the GX. Get this box right and the system follows.
▶ Victron AcademyVictron module “MultiPlus — how it works” is the prerequisite for this chapter; do it first.

Victron MultiPlus-II (two AC outputs, transfer switch, millisecond changeover); VE.Bus to GX.

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Photo to addESI photo: MultiPlus-II landed — AC-in, AC-out 1 & 2, DC to the Lynx with Class-T, VE.Bus to Cerbo.

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Chapter 5

⚡PowerControl & PowerAssist

The Victron magic that keeps the dock breaker from tripping.

What you will be able to do
  • Set the shore current limit (PowerControl)
  • Use battery to cover peaks (PowerAssist)
  • Explain it to the owner

Two features make a Victron system feel effortless on a weak dock.

1PowerControl — don't overload the source

You set a shore/gen current limit. The Multi will never draw more than that from shore — it throttles its charger so the dock breaker (or a small genset) doesn't trip. On a 15 A pedestal you set 15 A and it lives within it.

2PowerAssist — borrow from the battery for peaks

When the AC loads briefly exceed the shore limit (kettle + water heater + microwave), PowerAssist tops up the difference from the battery through the inverter, so nothing trips. When the peak passes, the spare shore power goes back to recharging the bank. A 30 A boat runs like it has far more.

Why it mattersThis is the headline Victron selling point and the thing techs most often set wrong. Set the shore limit to the actual pedestal rating, and PowerAssist does the rest.
▶ Victron AcademyPowerControl/PowerAssist are configured in VE.Configure / VictronConnect — the Victron programming module.

Victron MultiPlus-II: PowerControl limits draw from shore/gen; PowerAssist boosts peaks from battery then recharges.

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Photo to addESI photo: VictronConnect showing the input current limit set to the pedestal rating.

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Chapter 6

🔀AC Distribution & Grounding

Critical vs non-critical, and the neutral-ground question.

What you will be able to do
  • Split AC-out 1 and AC-out 2 correctly
  • Wire the AC panel to standard
  • Handle neutral-ground bonding

The Multi's two AC outputs let you decide what runs on battery and what only runs on shore/gen.

1AC-out 1 vs AC-out 2
2Grounding / neutral-ground bond

When inverting, the Multi bonds neutral to ground internally (a relay) so the ELCI/RCD still works on inverter power; when shore is connected, it releases that bond and uses the shore's. Don't add a second permanent neutral-ground bond — you'll get nuisance trips or defeat protection. AC and DC grounds tie to the boat's common ground per E-11.

⚓ ABYC alertABYC E-11-2025: one neutral-ground bond at a time (the Multi manages it), ELCI on shore, proper conductor sizing and over-current on AC. Green = ground, white = neutral, black = line (US).
Safety — non-negotiableDouble neutral-ground bonds or a missing inverter bond defeat the leakage protection. Let the Multi manage the bond; verify with the ELCI test.

Victron MultiPlus-II two-output design & internal ground relay; ABYC E-11-2025 AC grounding.

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Photo to addESI photo: AC panel fed by AC-out 1 (critical) and AC-out 2 (water heater/AC), labeled.

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Chapter 7

🟰DC Distribution — Lynx, SmartShunt & Fusing

The DC bus where everything meets.

What you will be able to do
  • Build the DC busbar with Lynx
  • Monitor with the SmartShunt
  • Fuse it to ME1 / ABYC

On the DC side, the Lynx system is the tidy Victron busbar — bank, Multi, chargers and loads all land on one fused bus.

ESI ruleDC = Lynx busbar, Class-T main on the lithium close to the bank, SmartShunt for true SOC. This is Marine Electrical 1's fusing and wiring, now on the Victron bus.
▶ Victron AcademyBattery monitoring & sizing is the Victron “Batteries” module; the SmartShunt setup is in VictronConnect.

Victron Lynx Distributor (fused busbar) & SmartShunt; ABYC E-11-2025 + lithium Class-T fusing per ESI Marine Electrical 1.

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Photo to addESI photo: Lynx distributor with Class-T main, SmartShunt on the bank negative.

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Chapter 8

🔗Connections, Bus Bars & Wiring Practice

The craft that separates a clean install from a fire.

What you will be able to do
  • Make sealed, mechanically strong connections
  • Lay out home runs, bus bars and disconnects right
  • Size wire and pick the right fuse

The components are easy; the craft is what fails or lasts. This is how ESI joins, distributes and protects.

1Make a real connection
2Home run vs not

A home run is a dedicated conductor from the distribution point (bus/panel) out to one device and back, fused at the source. The alternative — daisy-chaining / tapping several loads off one run — shares faults, stacks voltage drop, and can't be properly fused per device. ESI runs home runs.

3Bus bars — BEP / Egis, and covered
4Heavy terminals & pull strength

Use the correct heavy lug and a full crimp so the connection meets ABYC's tensile / pull-test strength — a proper joint survives years of vibration and a hard pull without the wire backing out. Torque studs to spec. A terminal that passes the pull test is a terminal that won't loosen and heat up.

5Drip loops

Form a drip loop at glands, connectors and devices — a low bend so any water runs to the bottom and drips off instead of tracking down the wire into the connector or the back of a unit.

6Fuses — slow-blow Class T vs regular

A Class T fuse is slow-blow with very high interrupt capacity: it rides through inverter/motor inrush without nuisance-blowing, yet clears a massive lithium fault. Use it on the lithium main and the inverter feed. Regular (fast) fuses or breakers go on the branch circuits. Match the fuse character to the load — a fast fuse on an inverter feed just nuisance-trips.

7Battery disconnects — know which pole

US / ABYC boats put the main disconnect on the POSITIVE. Many French / European-built boats (Beneteau, Jeanneau, Lagoon…) switch the NEGATIVE instead. So on a French boat the positive can stay live with the switch “off.” Always verify which pole the disconnect breaks before you assume a circuit is dead.

8Basic AC & reverse polarity

AC reverses direction 50/60 times a second — that's the “reversing current.” US color code: black = line/hot, white = neutral, green = ground. Because shore wiring can be miswired, the panel carries a reverse-polarity indicator — if line and neutral are swapped, the neutral becomes energized (dangerous) and the indicator warns you. Never ignore it.

9Wire tables & the ESI Wire Calculator

Size every conductor for both its current (ABYC ampacity, derated for temperature, bundling and engine-space heat) and its run length (voltage drop — 3% on critical circuits, 10% on non-critical) — then take the larger gauge. Don't eyeball it.

The ESI Wire Calculator (in the hub's Tools section, linked below) does exactly that, straight off the ABYC E-11-2025 tables. You enter: the load in amps, the one-way run length in feet, the system voltage (12/24 V DC or 120/240 V AC), whether the circuit is critical (3% drop) or non-critical (10%), the location (it derates for engine-space heat) and how many conductors are bundled together. It returns the minimum gauge by ampacity (heat) and by voltage drop (length), recommends the larger of the two, and shows the actual voltage-drop % at that size — so the gauge you cut has the numbers behind it. If it pushes past 4/0, it tells you to split the circuit or go to 24 V.

ESI ruleSealed Wirefy crimps; WAGO dry/accessible only; home runs not daisy-chains; BEP/Egis bus bars covered; heavy lugs that pass the pull test; drip loops; Class-T slow-blow on mains/inverter; verify the disconnect pole on Euro boats; size wire by ampacity AND voltage drop.
Safety — non-negotiableUncovered positive bus bars and a French negative-only disconnect are two classic ways techs get surprised. Cover the bus, and confirm which pole is switched before you touch anything.

ABYC E-11-2025 (ampacity, voltage drop 3%/10%, terminal pull-test, positive-terminal protection); Wirefy 3:1 heat-shrink connectors; WAGO 221 dry-location rating; BEP/Egis bus bars; US positive vs EU negative battery disconnect convention.

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Photo to addESI photo: a covered BEP/Egis bus bar, a Wirefy heat-shrink crimp, a Class-T holder, and a drip loop at a gland.

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Chapter 9

☀️DC Charge Sources — MPPT & Orion DC-DC

Filling the bank from sun and engine, the Victron way.

What you will be able to do
  • Add solar with an MPPT
  • Charge from the engine with an Orion DC-DC
  • Coordinate sources through the GX

Besides the Multi charging from AC, the DC bank fills from solar and the engine.

1Solar — MPPT

A Victron MPPT (SmartSolar / BlueSolar) tracks the panel's maximum-power point and charges the bank with a lithium charge profile. Size it to the array; it reports over VE.Direct to the GX.

2Engine — Orion DC-DC (or regulated alternator)

To charge the lithium bank from the engine you either fit an externally-regulated alternator (see the ESI Alternator Charging course — WS500/MC-618) or, for a modest top-up off the start side, a Victron Orion-Tr / Orion XS DC-DC charger: it takes the start-battery/alternator feed and delivers a clean, current-limited lithium charge without overloading a stock alternator.

Why it mattersEvery charge source must be lithium-aware and current-limited. The Orion or the external regulator is what protects a standard alternator from the lithium bank's appetite — never hard-wire a stock alternator to a big lithium bank.
▶ Victron Academy“MPPT solar chargers” is its own Victron module; pair it with the ESI Alternator Charging course for the engine side.

Victron SmartSolar MPPT & Orion-Tr/XS DC-DC; cross-ref ESI Alternator Charging (external regulation).

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Photo to addESI photo: SmartSolar MPPT and an Orion DC-DC feeding the Lynx busbar.

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Chapter 10

🧠The Brain — Cerbo GX, GX Touch & VRM

Tie it together, see it, and watch it from anywhere.

What you will be able to do
  • Connect everything to the Cerbo GX
  • Display locally and remotely
  • Use VRM for monitoring and support

The Cerbo GX (or Ekrano GX) is the system's controller and gateway.

ESI ruleEverything reports to the Cerbo GX; the GX Touch shows it on board and VRM shows it (and us) from anywhere. Set it up, name the devices, and confirm VRM before handover.
▶ Victron Academy“GX devices & VRM” and “Fault finding” are dedicated Victron modules — this chapter is their marine application.

Victron Cerbo GX / Ekrano GX, GX Touch, VRM (remote monitoring, alarms, firmware).

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Photo to addESI photo: Cerbo GX with VE.Bus/VE.Direct landed, GX Touch showing the system, VRM on a phone.

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Chapter 11

🛰️NMEA 2000 — Light Integration

Put the Victron data on the chartplotter.

What you will be able to do
  • Understand an NMEA 2000 backbone
  • Bridge Victron to N2K with the GX
  • Show battery/AC/DC data on the MFD

A light touch — enough to get the Victron system onto the boat's NMEA 2000 network and the chartplotter. (Full N2K is its own subject.)

1N2K in 60 seconds
2Bridge Victron onto N2K
▶ Victron AcademyThis connects the Victron “GX devices” module to the boat's electronics — keep N2K light here; it's a network discipline of its own.

Victron VE.Can → NMEA 2000 integration (GX NMEA 2000-out bridges Victron data to the MFD); NMEA 2000 backbone/drop/terminator/power basics (Actisense, Maretron).

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Photo to addESI photo: VE.Can-to-N2K cable from the Cerbo to the backbone; SOC shown on the MFD.

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Chapter 12

✅Commissioning & Configuration

Configure it, prove it, hand it over.

What you will be able to do
  • Configure the Multi and chargers for LiFePO4
  • Prove every mode works
  • Document and register

The system isn't done until it's configured for lithium and every mode is proven.

1Configure (VictronConnect / VE.Configure)
2Prove it
ESI ruleCommission to spec: lithium charge profile everywhere, real shore limit, transfer + PowerAssist + all charge sources proven, ELCI tested, VRM & MFD live. Document the settings and hand the owner VRM access.
Safety — non-negotiableNever hand over a Victron system on default (lead-acid) charge settings on a lithium bank, or with the shore limit wrong. Configure it, then prove it.
▶ Victron AcademyConfiguration is the Victron VictronConnect / VE.Configure / Assistants module; verification is Fault finding — both required modules.

VictronConnect / VE.Configure (charge profiles, PowerControl/PowerAssist, Assistants); Epoch LiFePO4 charge spec; ESI commissioning standard.

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Photo to addESI photo: VictronConnect lithium charge profile + shore limit; VRM dashboard at handover.

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Field reference

🛠️Common Problems & Fixes

Field-tested: the symptom, the usual cause, and the fix. Always diagnose before you replace parts.

SymptomLikely causeFix
No shore chargingTripped ELCI/breaker, reverse polarity, or an open galvanic isolatorCheck the breaker & polarity light, test the isolator, confirm the shore feed
MultiPlus won’t pass shore powerInput current limit too low, “ignore AC” on, or overloadSet the input limit, enable AC-in, check PowerAssist and the loads
Inverter drops out under loadLow SOC, BMS disconnect, undersized DC cable, or a blown fuseCheck SOC & BMS, verify the Class-T fuse, upsize the cable to the wire calc
MPPT not chargingPV below battery voltage, reversed or shaded array, or a blown PV fuseVerify Voc > battery, correct polarity, clear shading, check the fuse
Cerbo GX shows no device dataVE.Direct/CAN cable, missing terminators, or no powerReseat the cabling, fit both CAN terminators, confirm device power
Dim lights / voltage dropUndersized wire, a bad crimp, or a corroded lugRe-size per the ABYC wire calc, redo the crimp with adhesive heat-shrink, clean the lug
Class-T or a fuse blowsA short or a sustained overloadFind and clear the fault first — never up-size a fuse to stop nuisance blows
Lithium won’t accept chargeBMS low-temperature cutoff or faultWarm the bank above the BMS limit / enable the heater, read the BMS status

Final certification

🎓Final exam

A short check ran at the end of each chapter. Pass this final at 80% to unlock your certificate.

🎓Electrical Tech 2 — Final Exam

ESSENTIAL SHIPYARD UNIVERSITY
Certificate of Completion
This certifies that
has successfully completed Electrical Tech 2 — marine AC/DC systems — and passed the final examination to the ESI standard.
Jason Knott
President
Essential Shipyard Industries
★CERTIFIED
Date Issued
Essential Shipyard University